Rebar
Spots appear as rust stains on a pool/spa surface that grow over a period of
time, and are more than surface deep. Unlike rust that forms when iron “falls
into” the pool, (As with bobby pins, nails, lawn fertilizer with iron, ….)
these stains are stationary, only on horizontal surfaces and are more than
surface deep.
Note: Sometimes rebar spots are confused with
black algae.
Note: Unlike Rebar spots, Black Algae will
form as numerous small spots over an area of the pool, and can be scrapped
off. Scraping rebar spots only reveals more, and deeper, rust.
What are 'Rebar
Spots'?
Rebar
spots are rust stains. They are formed when water from the pool seeps through
tiny fissures or cracks in pool's surface, and it reaches the metal framework
in the lower layer of gunnite (Bottom layer of Concrete). When it does, the
steel rebar rusts, and this rust seeps back up through the structure to the
surface forming a rust stain.
Where are 'Rebar Spots' Found?
Rebar
spots are most often found on plaster(Marcite) pools, but can also be Found
on other types of in ground pools utilizing 'rebar' in the internal structure
of the pool. 'Rebar Spots' can be found on any surface of pools with this
type of internal structure: Walls, Steps, Floor, Love Seats ...
Whose fault is it?
Rebar
spots are caused by having insufficient, or damaged gunnite/concrete material
over the rebar framework. This is NEVER a water chemistry issue, and thus
NEVER the fault of the home owner or the service technician. Any steel in
contact with water will rust. Water chemistry can never, in a pool
environment, cause this. Just having any moisture reaching the steel rebar
will cause it. You could never fill the pool with water, never put one
chemical in the pool, and if the area got wet, it will still cause a rebar
spot.
Solutions for 'Rebar Spots:'
Rebar
spots can be chiseled out of existing surfaces and a patch can be applied.
That said, if you have more than two rebar spots, save your money for
resurfacing as your problem is probably chronic, and you will probably get a
new rebar spot each year until you do resurface. Assuming that you only have one
or two rebar spots, finding someone who is willing to put in the effort to do
a “proper job” with the repair, is going to be difficult. What needs to be
done is:
1.)
chisel down to the rebar and locate where it is rusting. Note: this could be
a foot away from where the stain actually comes to the surface.
2.)
Chisel back along the rebar you just exposed, until you locate un-rusted
rebar on all ends. Note: Since rebar is laid out in grids, often the rust can
transfer to crossing rebar sections. In most cases, this repair can be done
in less than a one foot area. If it exceeds one foot, I notify the customer,
and stop at this point, unless the customer authorizes me to go further (at
greater expense). (Anything beyond 2’ diameter I consider to be unrepairable,
I cut out the rebar I can see, and proceed as follows.).
3.) Regardless, I cut out all rebar about a 1/4 inch from each of the edges
in the opening, and square up the hole. I put epoxy putty around the ends of
the cut rebar and pack it tight, and then prepare the patch. NOTE: YOU WILL
NEVER match the surfaces. The best you can get is close. Also, there is no
guarantee that the spot won't reappear inches from where each patch was
applied, but reoccurrence, when this method is followed “exactly”, and all
the rusted rebar is completely removed, is rare.
Note: Unfortunately, most
companies are nowhere near this thorough when they treat rebar spots. They
cut a small section away, or chisel it away and put patching material in. Few
cut out 'ANY' Rebar, and fewer still seek to follow it back to unrusted
rebar. Get them to explain the process they use, before accepting them as
your repairman for this job. You might want to tell them, up front, that you
would like to see the rebar when they are finished so that you can check to
be sure that they cut out all of the rust. There should be a shiny new end,
without rust, and an end pretty much eaten away by rust, on all pieces cut
out.
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